Evolution Forklift
PLANNED MAINTENANCE

Forklift maintenance services that keep your fleet off the sidelines.

Factory-trained technicians, every major make, OSHA-documented reports — across CT, MA & NY.

Maintenance is the cheapest hour you will ever buy.

A forklift that skips scheduled service does not fail politely. It fails at 6 a.m. during a load-out, and the repair bill is the smallest part of what it costs you. Our maintenance programs put a factory-trained technician on your equipment on a fixed cadence so wear is measured, fluids stay clean, and failures get caught while they are still cheap.

Up to 70% less downtime

Failures caught at a scheduled PM cost an hour of labor. The same failure on the floor costs a shift of throughput.

30–50% lower repair spend

Preventive labor is a fraction of emergency labor, and clean fluids make parts last measurably longer.

Longer asset life

Documented maintenance history adds years of usable life and protects trade-in and resale value.

Audit-ready OSHA records

Every visit logged with date, hours, findings and corrective action — ready when an inspector or insurer asks.

PROGRAMS

Three ways to cover your fleet.

Essential PM

Every 250 hours or quarterly

Single-shift operations running 1–5 trucks

  • Multi-point safety inspection
  • Fluid & filter service
  • Written report with photos
  • OSHA inspection log entry

Fleet PM

Every 200 hours or monthly

Multi-shift warehouses and 6+ truck fleets

  • Everything in Essential PM
  • Battery or LP/diesel tune-up
  • Tire, chain & mast wear tracking
  • Priority 4-hour emergency dispatch

Full-Coverage Maintenance

Fixed monthly rate, all labor included

Operations that want one predictable line item

  • Scheduled PMs plus all repair labor
  • Budgeted parts allowance
  • Loaner unit priority
  • Quarterly fleet cost review
WHAT A PM COVERS

The inspection checklist.

  • Brakes, parking brake and hydraulic lines
  • Mast, carriage, chains, rollers and fork wear gauge
  • Hydraulic pump, cylinders, hoses and fluid condition
  • Engine oil, coolant, air and fuel filters (IC trucks)
  • Battery specific gravity, cables, connectors and charger (electric)
  • Steering, tires, wheel bearings and drive axle
  • Horn, lights, backup alarm, seat belt and operator presence system
  • Fault-code scan and hour-meter documentation

Every visit ends with a written report, photos of anything flagged, and a hour-meter entry you can hand straight to an OSHA inspector or your insurer.

All makes, all classes.

We are an authorized Hyundai and Big Joe dealer, and our technicians maintain every major brand on the floor — Toyota, Crown, Yale, Hyster, Clark, Caterpillar, Nissan, Komatsu, Raymond and Jungheinrich — across IC, electric sit-down, stand-up, reach and walkie classes.

Forklift maintenance FAQs

How often should a forklift be serviced?

Most manufacturers specify planned maintenance every 200 to 250 operating hours, which works out to roughly quarterly for a single-shift operation and monthly for a multi-shift fleet. OSHA also requires a documented daily operator inspection before each shift and an annual safety inspection.

How much do forklift maintenance services cost?

A standard planned maintenance visit typically runs $150 to $300 per truck depending on class, hours and location. Full-coverage maintenance agreements that bundle all scheduled PMs and repair labor generally run $150 to $400 per truck per month. Fleets of six or more units qualify for reduced per-unit pricing.

What is included in a forklift planned maintenance visit?

A factory-trained technician performs a multi-point inspection of brakes, mast, chains, forks, hydraulics, steering, tires and electrical systems, changes fluids and filters on the manufacturer schedule, tests the battery or tunes the engine, scans fault codes, and delivers a written report with photos and recommended repairs.

Do you service forklift brands you did not sell?

Yes. We are an authorized Hyundai and Big Joe dealer, but our technicians service all major makes including Toyota, Crown, Yale, Hyster, Clark, Caterpillar, Nissan, Komatsu, Raymond and Jungheinrich, and our mobile vans stock common wear parts for those brands.

What areas do you cover for forklift maintenance?

We cover Connecticut, Massachusetts, New York, Rhode Island, New Hampshire, Vermont and Maine from our Hamden, CT base, with a 4-hour response guarantee for customers on a maintenance agreement.

What happens if a truck breaks down between scheduled visits?

Maintenance agreement customers get priority dispatch and are placed at the front of the queue, with on-site response within four hours across our service area. Most repairs are completed same-day because our mobile vans carry the wear parts that cause the majority of breakdowns.

Maintenance coverage by area

MAINTENANCE AGREEMENTS

Put your fleet on a schedule.

Tell us how many trucks you run and we'll price a program that fits.

833-730-0417